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University of Arizona – Lithography
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Processing
the Photolitho Plate
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Positive
photo litho plates are pre-coated with a light sensitive emulsion. When exposed
to ultra-violet light, the emulsion is changed chemically so that during
development, it will dissolve and wash away. Accordingly, when a plate is
exposed through an image “transparency”, the emulsion is protected
from light under the image (black) areas while the emulsion under the non-image
areas is not. In this way, the image areas of the plated retain the ink receptive
emulsion while the non-image areas do not. |
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Special
handling: The
plates can be handled indefinitely under a yellow “bug-light”.
They can also be handled for short periods under normal indoor light,
but this must be kept at a minimum. Unexposed
plates should be stored in a light safe container. |
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Exposure
and Development
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Note: Check
the level of the waste barrel – if it
is above 80% full, inform the instructor (or the shop tech). If it is full
do not proceed. |
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- Prepare
the platemaker. Carefully inspect the glass on both sides and clean as
necessary. (Any specks on the glass will be photographically exposed
unto the plate.)
- Place your
plate on the rubber mat, beneath the glass, with the emulsion side up.
- Position
your transparency upside down, centered, on top of the plate . (i.e.,
backwards from how the image should look after printed.) In most cases,
you will be placing the transparency onto the place in an “emulsion
to emulsion” fashion. This assures the truest exposure.
- Close and
latch the glass frame.
- Turn on
the main power of the platemaker.
- Press the
vacuum switch. When the gauge stabilizes between 20 & 25 lbs., pull
out the knob on the right side and flip the bed clockwise (180 degrees)
to the upside down position by pushing the down the right corner. Make
sure the bed locks with the knob holding it at the horizontal position.
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- Set the
exposure counter to the desired count, then press the “T”.
this will begin the exposure. Note the decimal counter – a setting
of 15 will look like 15.0.
- 15.0
is the standard exposure count for the platemaker, but some transparencies
could require a different count. Thin/weak transparencies may need
to be adjusted down, and fine halftones may need to be adjusted
up. A step wedge test of 3.0 + 3.0 + 3.0 + 3.0 + 8.0 will show
exposures at 8.0, 12.0, 16.0, 20.0, and 24.0.
- Note:
Photographic exposures are usually measured in units of time (e.g.,
seconds), and it is common to refer to the exposure counter as
a timer. However, the UA platemaker is an exception and measures
exposures in units of light (e.g., lumens). You will notice that
the counter starts slowly, but increasingly speeds up as the light
gets brighter.
- When the
exposure is finished and the counter returns to the original setting,
pull out the knob and flip the bed back to the right-side-up position.
Lock the bed in place.
- Turn off
the vacuum, open the glass frame, and remove the transparency.
- Rubylith
(or amberlith) option: Cover image area with rubylith, and go through
the steps to re-expose the plate through the rubylith. This burns out
un-drawn margin areas and assures that they will not take unwanted
ink.
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- Take the
plate to the washout area and place it on top of the plexiglass support.
(The plexi support should be relatively dry without any puddles.)
- Pour developer
onto the plate – enough that it can be flowed over the entire plate.
Move the developer around with the developer pad to dissolve the emulsion
from the exposed areas. If the developer depletes itself before all of
the unwanted emulsion is dissolved, add more. The image is fully developed
when all of the unwanted emulsion has been dissolved – be sure
to get the edges clean.
- When the
image is fully developed, rinse the plate with water. All water and chemicals
should go into the barrel, not into the sink.
- Squeegee
the plate and set it to the side propped upright.
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- Clean up:
- Rinse
and clean out the developer pad and remove access water with the
squeegee.
- Rinse
the developing area and the plexiglass support, and squeegee water
and chemicals into the barrel.
- Turn
off the main power to the platemaker, and return it to its original
position.
- Be
sure to remove transparency and other materials from the platemaker.
- The plate
should be dry by now. Take it to a the slate platform on the “Bobby” press
or to one of the glass slabs. Pour a small amount of plate finisher/cleaner/preserver
onto the plate and spread it over the entire plate with a damp (not wet)
sponge. Then buff it with a cheesecloth.
- When the
plate has dried, store it out of the light and enclosed in a light fast
sleeve until you are ready to print.
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